Quality management

Automotive Core Tools: FMEA (AIAG-VDA 1st Edition)

Write an automotive process FMEA to the AIAG-VDA method, from the structure tree to Action Priority, using only a spreadsheet.

Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) is a free, self-paced online course from EDWartens for quality, production and process engineers. It has 8 modules and takes about 6.2 hours, with written notes, a practice task per module, a practical project and a final assessment of 15 questions (pass mark 60%). Learning costs nothing and needs only a free account. The optional EDWartens Certificate of Completion, verifiable by code, is a one-off US$28.99 for you; it is not a vendor credential. Updated 1 November 2026.

  • Free
  • Intermediate
  • 6.2 hours
  • Self-paced
  • Certificate optional

No card, no trial. The course is free for good. Certificate US$28.99, optional.

Who it is for
Quality, production and process engineers
Jobs
Roles that use this skill: quality engineer, process improvement analyst, quality auditor and operations manager. No course guarantees a job.
Tools
None required. A spreadsheet is enough for the structure tree, the rating sheet and the action list. Hardware: none.
Updated
Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course cover
Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course cover

After this course you can

By the end you will be able to:

  • Scope an FMEA and build the three-level structure tree
  • Separate failure effect, failure mode and failure cause
  • Mark each control as prevention or detection
  • Rate severity, occurrence and detection, then read Action Priority
  • Write actions with an owner, a date and a re-rating

Who it is for, and what you need first

Who it is for

Quality, production and process engineers.

Level: Intermediate. Intermediate. Suits diploma and degree engineers in production, quality, maintenance or controls at an automotive supplier, or applying to one. No statistics or software background needed.

What you need

Software: None required. A spreadsheet is enough for the structure tree, the rating sheet and the action list..

Hardware: None.. What to download, and how.

How this course works

  1. Watch the lessons

    Short video lessons, one module at a time, at your own pace.

  2. Read the notes

    Open the Reading tab for the written notes and diagrams of the module.

  3. Check yourself

    Answer the questions to see what stuck before you move on.

  4. Final assessment

    Pass the final once you have been through the modules.

  5. Certificate, if you want oneOptional

    Optional, with a page anyone can use to verify it.

What you learn

8 modules in order, at your own pace. 6.2 hours of video lessons, with written notes and a practice task in each module.

  1. 1The seven-step method, and what changed in 201926m
  2. 2Choosing the FMEA and scoping it before the form opens28m
  3. 3Structure analysis and function analysis25m
  4. 4Failure analysis, and the two kinds of control31m
  5. 5Risk analysis: severity, occurrence, detection and Action Priority35m
  6. 6Optimisation, results documentation and checking it on the floor30m
  7. 7Supplemental FMEA-MSR, and why FMEAs go dead in real plants29m
  8. 8Final assessment

Software you need

What to download, where from, what it costs and how to install it. Every link goes to the maker's own site, never a mirror.

Nothing to install

A spreadsheet is enough for the structure tree, the rating sheet and the action list.

Show what to download (1 tool)

Optional

Useful, not needed to finish the course.

  1. 01

    LibreOffice

    The Document Foundation

    Free
    Runs on
    Windows 10 or 11, macOS 11 or newer (Intel or Apple silicon), Linux
    Account
    None needed
    Size
    up to 1.5 GB of disk space on Windows

    LibreOffice is free, open-source software under the Mozilla Public License 2.0, for any use including business. Calc is its spreadsheet.

    Official download pagelibreoffice.org

Checked against each maker's own page on 27 September 2026. Trial lengths and editions change; the maker's page is the final word.

What you practise

Course project, about 16 hours

PFMEA for a brake-caliper machining line: seven steps, Action Priority and a control plan that matches

Run the AIAG-VDA seven-step PFMEA on a brake-caliper housing machining line, from the planning record to Action Priority, actions and a reverse check. You deliver your own structure and function analysis, a PFMEA sheet of at least fifteen rows, a control plan extract, an optimisation report and one change notice. The sample pack shows what a tier-1 supplier hands to its customer's SQE.

This project at a glance
  1. 7documents in the pack
  2. 9steps to follow
  3. 6things to hand in
  4. 16 hof work, at your pace
  • PlanPFMEA Planning and Preparation Record (Step 1): Caliper Housing Machining Line L3
  • RegisterStructure and Function Analysis (Steps 2 and 3): Line L3 Caliper Housing Machining
  • FMEAProcess FMEA (Steps 4 and 5): Line L3 Caliper Housing Machining, AIAG-VDA Format
  • ProcedureControl Plan: Line L3 Caliper Housing Machining (Production)
  • ReportOptimisation and Results Report (Steps 6 and 7): Actions, Re-ratings and Reverse-Check Walk
  • Change noticeDocument Change Notice: Control Plan L3 Rev 2017-C to Rev 0, Inspection Frequencies and Gauge Calibration Records

The project is optional practice. The certificate needs only the modules and the final assessment.

After the course, your next step

Show what you can do, then keep going in the same field.

Sample EDWartens Certificate of Completion for Automotive Core Tools: FMEA (AIAG-VDA 1st Edition)

Sample. The issued certificate carries your name, your final score, a certificate ID and a QR code that opens its verification page.

Optional

A certificate you can verify

Finish the modules and pass the final assessment (15 questions, pass mark 60%) and you can add a certificate with a public verification page. One-off, US$28.99 for you. It is not a vendor credential.

Want a free certificate? Do the matching Free internship: 4 weeks, nothing to buy, with a free certificate of completion.

A person working on a laptop at a white desk at home.
Free · 4 weeks · free certificate

Project work you can show

Weekly briefs and a work record, online. Pick the internship that fits you. Finish weeks 1 to 4 and the final, then claim a free Internship Completion Certificate with your real dates and study hours, and a QR code anyone can scan to verify it. Training, not employment.

Find an internship

Part of a learning path

Courses in a planned order, so each one builds on the last.

Roles that use this skill

  • Quality engineer
  • Process improvement analyst
  • Quality auditor
  • Operations manager

These are the kinds of roles where the skill is used. We make no promise of a job or an interview.

Plain notes

  • Free: the whole course, the notes, the practice tasks, the final assessment and support from practising engineers.
  • Paid, and optional: the course certificate, and the Engineer-verified internship (the Free internship costs nothing).
  • No job promise: the course teaches a skill. It does not place you in a job.
  • Lessons by: Bhavya Mangla. Independent creators; the lessons stream from their own channels. EDWartens wrote the study plan, notes, practice tasks and assessments.

Bhavya Mangla. If you are one of these creators and want a lesson removed or credited differently, write to info@edwartens.com.

Why learn with EDWartens

What you get with this course, and what comes after it.

  • Free from the first lesson to the final assessment.
  • Video lessons with written notes and a project.
  • An optional certificate that anyone can verify online.
  • Free internships to keep practising afterwards.

Common questions

The page mentions APQP and PPAP. Are they taught here?

No. This course teaches one core tool properly: FMEA to the AIAG-VDA 1st Edition. It is the tool an automotive quality interview goes deepest into, and the control plan is built from it. APQP, PPAP, MSA, SPC and the control plan are named where FMEA hands over to them, so you know the connection. They are not taught in these modules.

Do I need any software or a licence?

No. A spreadsheet, or even A4 paper, is enough for the structure tree, the rating sheet and the action list. Nothing needs Minitab, a licensed FMEA package or a statistics background.

What should I know before starting?

Enough shop-floor familiarity to describe one real operation: what the station does, what can go wrong and who checks it. Production, maintenance and controls engineers already have that. No prior quality role is assumed.

Is this the same as an AIAG, IATF or ASQ certification?

No, and it is not preparation marketed as one. AIAG, IATF and ASQ run their own paid examinations and issue their own credentials. This is free EDWartens training on the published AIAG-VDA method. It is useful preparation if you later sit one of those exams, but it is never described as equivalent to them.

Is the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course really free?

Yes. Every module, the practice tasks and the assessments cost nothing. You create an account so your progress is saved and the assessments can be marked.

What certificate does the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course give?

An EDWartens Certificate of Completion, issued when you have finished every module and passed the final assessment at 60 percent, with a verification code anyone can check. It is not a vendor credential and is never described as one.

Who made the video lessons in the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course?

The creator named in the Credits block at the foot of this page, on their own YouTube channel. EDWartens did not make the videos and the creator is not affiliated with EDWartens. What EDWartens wrote is the study plan, the module notes, the practice tasks and the assessments.

Will this help me move from production into quality?

It is the vocabulary that interview runs on. Tier-1 and Tier-2 suppliers in Chakan, Oragadam, Manesar and Sanand ask candidates to walk through a failure chain. They also ask them to explain Action Priority and say what a prevention control changes. The practice tasks build that answer from your own line, not from a textbook example.

What topics does the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course cover, module by module?

The Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course has 8 modules. It opens with "The seven-step method, and what changed in 2019", goes through "Choosing the FMEA and scoping it before the form opens", "Failure analysis, and the two kinds of control", "Risk analysis: severity, occurrence, detection and Action Priority" and "Supplemental FMEA-MSR, and why FMEAs go dead in real plants" and ends with "Final assessment". The full list with minutes is under "What you learn" on this page.

What can I do after the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course?

After the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course: Scope a PFMEA with the five T's and set a boundary you can defend to a customer; Build the three-level structure tree and write every function as verb, noun and requirement; Place failure effect, mode and cause at the right level so the argument about which is which stops. These are the practical outcomes the course is written around, and the final assessment of 15 questions checks them.

What software and hardware do I need for the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course, and does it cost anything?

For the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course, software: None required. A spreadsheet is enough for the structure tree, the rating sheet and the action list. Hardware: none. The course itself is free.

Is the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course suitable for me, and what level is it?

Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) is rated intermediate. Intermediate. Suits diploma and degree engineers in production, quality, maintenance or controls at an automotive supplier, or applying to one. No statistics or software background needed. It is written for quality, production and process engineers, and takes about 6.2 hours at your own pace.

Which jobs use the skills from the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course?

Skills from the Automotive Core Tools: FMEA (AIAG-VDA 1st Edition) course (for example: scope a PFMEA with the five T's and set a boundary you can defend to a customer) are used in roles such as quality engineer, process improvement analyst, quality auditor and operations manager, and in quality engineer work. The course gives you practical evidence of the skill; it does not promise a job, and employers decide on experience and interview.

Start free today

Automotive Core Tools: FMEA (AIAG-VDA 1st Edition), at your own pace. Add the certificate only if you want one.