Instrumentation 路 Free

Industrial Instrumentation and Process Control

Free beginner instrumentation course: sensors, 4-20 mA loops, control valves, P&IDs and calibration. Learning is free; the certificate is optional and paid.

15 modules 8h 50m of video English 路 self-paced

Inside the course

Industrial Instrumentation and Process Control: Syllabus at a glanceIndustrial Instrumentation and Process Control: What you will be able to doIndustrial Instrumentation and Process Control: Tools and credits

From the lessons

  • What is Instrumentation and Control. Instrumentation Engineering Animation.

    What Instrumentation and Control Is

    Instrumentation Academy

  • What is Pressure Transmitter. Gauge Pressure Transmitter.Absolute Pressure Transmitter.Differential

    Pressure Transmitters, Switches and Impulse Lines

    Instrumentation Academy

  • Orifice Flow Meters Working. Differential pressure flowmeter working. DPT. Animation

    Flow Measurement

    Instrumentation Academy

  • NPN Inductive Proximity sensor. PNP Inductive proximity switch. PNP NPN proximity sensor Animation.

    Switches and Proximity Sensors

    Instrumentation Academy

  • 4-20 mA into 0-100 % Calculation Formula - Instrumentation Tutorials

    Percent and Process Variable Calculations

    Instrumentation Tools

  • Read P&ID Diagram. P&ID Drawings Explained. Read Piping & Instrumentation Diagram.Instrument Index

    Reading P&IDs

    Instrumentation Academy

Lesson frames belong to the creators named in the Credits below and are shown from YouTube.

What you will learn

Explain instrumentation and control, describe the working principle of the common pressure, level, flow and temperature instruments, wire and read switches and proximity sensors, explain and calculate 4-20 mA loops both ways, describe control valves, actuators, positioners and I/P converters, read a P&ID, explain HART and Foundation Fieldbus, describe calibration and its records, and place every instrument in the PLC, DCS and SCADA loop.

  • Tell open-loop from closed-loop and name every part of a control loop
  • Explain absolute, gauge and differential pressure and the instruments that measure them
  • Choose a level and a flow technology for a service and say why
  • Read RTDs and thermocouples and check them with a meter
  • Wire PNP and NPN sensors and limit switches to a PLC
  • Calculate 4-20 mA to percent to process variable in both directions, including square-root flow
  • Describe control valves, positioners, I/P converters and solenoid valves
  • Read a P&ID, explain HART, describe calibration and follow a signal from field to screen

For you

Taking Industrial Instrumentation and Process Control from the United States

The course project 路 about 14 hours

Deaerator and feed-pump instrument package: from P&ID to signed loop check

Specify, schedule and document every instrument on a boiler feedwater deaerator and its two feed pumps: the P&ID tag and line schedule, a 24-row instrument index, ISA-20 datasheets for a DP flow transmitter and a wet-leg level transmitter, loop drawings, cable and junction-box schedules, a five-point calibration record and a loop check sheet with NAMUR fault tests. You deliver your own index, datasheets and loop check; the sample pack shows what an instrument engineer hands to a panel builder and a commissioning team.

Sample document pack, 9 documents, filled in for the scenario

  • P&IDP&ID Tag and Line Schedule: Deaerator DA-101 and Feed Pumps P-101A/B
  • Instrument indexInstrument Index: Deaerator DA-101 and Feed Pumps
  • DatasheetInstrument Datasheet: FE-201 / FT-201 Feedwater Flow (Orifice and DP Transmitter)
  • DatasheetInstrument Datasheet: LT-101 Deaerator Storage Level (DP Transmitter, Wet Leg)
  • Loop drawingInstrument Loop Diagrams: LT-101 (sheet 1) and FT-201 (sheet 2)
  • Cable scheduleInstrument Cable Schedule: Deaerator DA-101
  • JB scheduleJunction Box Schedule: Deaerator DA-101
  • Calibration recordCalibration Record: FT-201 Feedwater Flow Transmitter
  • Loop checkLoop Check Sheet: LT-101 Deaerator Storage Level

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

The course project 路 about 16 hours

Water treatment chlorination and pH correction: analysers, magflow, control valve and dosing loops

Specify, document and prove the instruments of a drinking-water plant's flow control, chlorination and pH correction: a 25-row instrument index, datasheets for a DN400 magnetic flowmeter and a butterfly control valve with a HART positioner, loop drawings for an input-and-output flow loop and a dosing-pump loop, a cause and effect matrix, the dose arithmetic and tuning record, a two-point pH calibration with a chlorine analyser verification, and an output loop check that finds a valve out of calibration. The sample pack shows what an instrument engineer hands a water utility.

Sample document pack, 9 documents, filled in for the scenario

  • P&IDP&ID Tag and Line Schedule: Flow Control, Chlorination and pH Correction
  • Instrument indexInstrument Index: Flow Control, Chlorination and pH Correction
  • DatasheetInstrument Datasheet: FIT-101 Raw Water Magnetic Flowmeter
  • DatasheetInstrument Datasheet: FCV-101 Raw Water Flow Control Valve and Positioner
  • Loop drawingInstrument Loop Diagrams: FIC-101 (sheet 1) and SC-310A Hypochlorite Pump (sheet 2)
  • Cause & effectCause and Effect Matrix: Flow, Chlorination and pH Correction
  • Loop tuning recordDose Calculation and Loop Tuning Record: FIC-101, AIC-311, AIC-321
  • Calibration recordCalibration Record: AIT-321 Treated Water pH, with AIT-311 Chlorine Verification
  • Loop checkLoop Check Sheet: FCV-101 Flow Control Valve (Output Loop)

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

Course content

15 modules 路 86 lessons 路 8h 50m

In order, at whatever pace suits you. Each module ends with a practice task that builds on the last.

  1. 01What Instrumentation and Control Is16m
  2. 02Pressure Measurement43m
  3. 03Pressure Transmitters, Switches and Impulse Lines22m
  4. 04Level Measurement16m
  5. 05Flow Measurement29m
  6. 06Temperature Measurement15m
  7. 07Switches and Proximity Sensors50m
  8. 084-20 mA Loops and Transmitter Wiring45m

Requirements

Who it is for
Beginner. No prior instrumentation knowledge; basic electrical sense helps.
Software
None required.
Hardware
None required. A multimeter and any 4-20 mA transmitter or loop calibrator make the loop modules real.

Software you need

Nothing to install

Industrial Instrumentation and Process Control at a glance

Industrial Instrumentation and Process Control is a free, self-paced online course from EDWartens for engineering students, apprentices, technicians and working engineers in instrumentation and process plants. It has 15 modules and 8h 50m of video lessons by Instrumentation Tools, Instrumentation Academy, Instrumentation Tools, with written notes and worked problems, a practical project with a document pack and a 15-question final assessment (pass mark 60%). Learning is free with an account; an optional certificate with a public verification code is issued when you pass. Last updated 27 September 2026.

All course facts
Price
Free, for good. No trial, no card. The only paid item is the optional certificate, a small one-off fee.
Who it is for
Engineering students, apprentices, technicians and working engineers in instrumentation and process plants
Format
15 self-paced modules, 8h 50m of video, written notes, a practice task per module and one final assessment.
Level
Beginner. Beginner. No prior instrumentation knowledge; basic electrical sense helps.
Brand
Vendor-neutral
Software
None required.
Hardware
None required. A multimeter and any 4-20 mA transmitter or loop calibrator make the loop modules real.
Certificate
Optional EDWartens Certificate of Completion, verifiable by code, for a small one-off fee shown on edwartens.com/certificate. Not a vendor credential.
Video lessons by
Instrumentation Tools, Instrumentation Academy, Instrumentation Tools (independent creators, credited below)
Language
English
Last updated
27 September 2026

A shareable EDWartens certificate

Finish every module and pass the final assessment, and the optional EDWartens certificate is yours. It carries a unique verification code on a public page anyone can check, so it stands up when a recruiter looks it up. See it below.

The course itself stays free whether or not you ever buy one.

Stuck? Ask a practising engineer

A free course usually means a comment section and hope. This one does not. Every module has an Ask-your-trainer panel that reaches the same engineers who teach our paid programme: people who commission panels for a living, not moderators.

Pairs well with

More free courses: Free instrumentation and process control courses

Learning paths with this course

  • Process control 路 4 courses
  • Control theory to the loop 路 4 courses

Learner reviews

No reviews yet

Reviews here are written only by learners who have finished every module of Industrial Instrumentation and Process Control, and they are published exactly as written. Finish the course and yours will be the first.

Common questions

What is the HART protocol?

HART is a protocol that sends digital data over the same two wires as a 4-20 mA analog signal, so one instrument gives you both. The FieldComm Group, which maintains HART, says it provides two simultaneous communication channels, the 4-20 mA analog signal and a digital signal, and that the digital signal runs at 1200 bps without interrupting the 4-20 mA signal. The digital channel carries extra information such as device status and diagnostics. The course explains HART and smart transmitters alongside the 4-20 mA loop calculations.

Which standard defines the symbols on a P&ID?

The usual standard for instrument symbols and tag numbers on a P&ID is ISA-5.1, published by the International Society of Automation. ISA says the standard establishes a uniform means of depicting and identifying instrumentation and control functions, and its 2024 revision renamed it Instrumentation and Control Symbols and Identification. The course teaches you to read a P&ID, so you can recognise the tags and symbols on real drawings.

What does an instrumentation technician do, and what do they earn?

An instrumentation technician installs, calibrates, tests and repairs the instruments that measure and control a process. The US Bureau of Labor Statistics groups this work under electrical and electronic engineering technologists and technicians, whose duties include building, calibrating and repairing electrical instruments, and it gives their median annual wage as $78,190 in May 2025. BLS projects employment in that group to grow 2 percent from 2025 to 2035. Pay varies a lot by country and industry, so treat the US figure as a reference point only.

Do I need any equipment?

No. A multimeter and any 4-20 mA transmitter or a loop calibrator make the loop modules hands-on, but every practice task can be done on paper.

Is this for engineers or technicians?

Both. Technicians get the principles behind what they wire and calibrate; engineers get the field reality behind the P&ID. The calculations module is the one interviewers ask about.

Which industries does this apply to?

Oil and gas, power, chemicals, pharma, water, cement, food and any plant with a control room. The instruments and the 4-20 mA loop are the same everywhere.

Some source lessons are short animations. Is that enough?

The animations show the principle in two minutes, and the notes and practice tasks add the depth: ranges, wiring, failure modes and the calculations.

Is the Industrial Instrumentation and Process Control course really free?

Yes. Every module, practice task and assessment. You create an account so your progress is saved and the assessments can be marked. The certificate is the only paid item, and only if you want it.

What certificate do I get, and is it a vendor qualification?

An EDWartens Certificate of Completion, issued when you pass the final assessment, with a verification code anyone can check. It is not an ISA, vendor or government credential and is never described as one.

Who made the video lessons in the Industrial Instrumentation and Process Control course?

The creators named in the Credits block at the foot of this page, on their own YouTube channels. EDWartens did not make the videos and the creators are not affiliated with EDWartens. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

What you walk away with

Your certificate for Industrial Instrumentation and Process Control

Finish the course, pass the final, and this is the document with your name on it.

Sample Wartens Certificate of Completion for Industrial Instrumentation and Process Control, issued through the EDWartens training portal
Sample. The issued certificate carries your name, your final score, a unique certificate ID and its own QR code.
  • Verifiable by anyone

  • Adds to LinkedIn in one click

  • QR code on the certificate

  • Names what you can do

  • A permanent link

  • Earned, not attended

Learning is free. The certificate is optional.

Add it now and pay only when you have finished the course, or come back for it later. One-off, US$23.99, with a receipt.

Issued by Wartens Ltd (England and Wales, company no. 15262249) through the EDWartens training portal, as a Certificate of Completion for this self-paced course. Sold by Wartens Ltd. It is not a vendor certification, a university award or a CPD-accredited activity, and it does not certify competence on live equipment. Delivered electronically; see the refund policy.

Credits

Who made the video lessons

The video lessons in this course were created by the people below, not by EDWartens. Every lesson streams from its creator's own YouTube channel; EDWartens neither hosts nor sells that footage, and the creators are not affiliated with EDWartens and do not endorse this course. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

If you are one of these creators and would like a lesson removed or credited differently, write to info@wartens.com.