Quality Engineer job simulation

You are the new junior in the quality department at Brindlemoor Components. In week one you build a Pareto, calculate Cpk from the diameter chart, review a control plan that nobody has checked and prioritise the PFMEA. Then, on day 4, the customer's line stops because of oversize pins, and you have 24 hours to find every suspect piece and answer. Later you write the root cause, test the gauge, handle a plating dispute, a process change that needs the customer's approval, a gauge found reading low, a request to ship under a deviation and an audit with a gap in the records. The pressure comes from every direction. Your job is to protect the customer, keep the records true and stay useful.

The people in the story are roles, such as Lead Engineer, not real people.

• Plot the SPC limits and work out Cp, Cpk and Ppk from real-looking measurement data
• Contain a customer escape within 24 hours: find every suspect piece and write the response
• Write an 8D with a system root cause, and refuse 'operator error' as one
• Handle a gauge found out of calibration, a request to ship under a deviation and a gap in the records
• Hand over an 8D pack and a note that another engineer can pick up

Study before you start

• ISO 9001 and the quality system
• Six Sigma basics
• Pareto, histograms and data in a spreadsheet
• HAZOP and risk thinking
• lean manufacturing and waste
• communicating in engineering projects
• BIM and document control practice
• instruments and calibration
• ISO 45001 audit and record practice
• ISO 27001 style audit approach

A job simulation is a realistic training project at a simulated company. It is not employment, an internship or a work placement. Hours are active hours the learner logged on EDWartens.

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  Engineering Project Coordinator

  RAID log, status report, document register and a late vendor.

  See the Engineering Project Coordinator job simulation

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Last reviewed 19 October 2026.