Instrumentation · Free

Instrument Calibration, Loop Checks and Commissioning

Calibrate pressure, temperature, level and flow transmitters to a written procedure, then run the cold and hot loop checks that hand a plant over: calibration vocabulary and TUR, the 5-point as-found and as-left test, DP flow and level, RTDs and thermocouples, 4-20 mA and HART, switches, valve stroke checks, loop folders and calibration management.

13 modules 7h 18m of video English · self-paced

Inside the course

Instrument Calibration, Loop Checks and Commissioning: Syllabus at a glanceInstrument Calibration, Loop Checks and Commissioning: What you will be able to doInstrument Calibration, Loop Checks and Commissioning: Tools and credits

From the lessons

  • Instrumentation Calibration - [An Introduction]

    Calibration vocabulary: range, span, accuracy, uncertainty and TUR

    Instrumentation & Control

  • How to calibrate HART pressure transmitters - Beamex

    Pressure and DP transmitters: hand pump, reference gauge and square-root flow

    BeamexCalibration

  • Wet Leg Level Transmitter - Purpose, Operation, Set - Up.

    Level: DP level with wet and dry legs, suppression, elevation and guided-wave radar

    ECAS

  • What is HART Protocol?

    HART: what it carries, trim versus re-range, communicators and DD tools

    RealPars

  • Calibrating a Fisher™ 3582 Positioner - Zero and Span

    Control valve stroke check and positioner calibration

    Fisher Valves & Instruments

  • Pre-Commissioning vs Commissioning - What Takes Place During Each Stage?

    Hot loop check, pre-commissioning and handover records

    ICxA

Lesson frames belong to the creators named in the Credits below and are shown from YouTube.

What you will learn

Use calibration vocabulary correctly and check a reference with a test uncertainty ratio; run a 5-point as-found and as-left calibration and decide pass or fail; calibrate pressure, DP flow, temperature and DP level transmitters, including square-root, wet-leg and suppressed ranges; work the 4-20 mA loop maths and a loop voltage budget; choose between a HART re-range and a trim; test switches and trips for set point and deadband; stroke-check a control valve; run cold and hot loop checks and fill in the records; and set calibration intervals and keep a register an auditor can follow.

  • Calculate span, percent-of-span error and a test uncertainty ratio, and judge whether a reference is good enough
  • Run a 5-point as-found and as-left calibration and write a record someone can sign
  • Calibrate pressure and DP flow transmitters, including square-root flow
  • Check RTDs and thermocouples, with lead resistance and cold-junction compensation
  • Work out DP level ranges with wet legs, suppression and elevation, and set up guided-wave radar
  • Do the 4-20 mA arithmetic and a loop voltage budget, and use a loop calibrator in the right mode
  • Choose between a HART sensor trim, output trim and re-range
  • Run cold and hot loop checks, raise punch items and set calibration intervals

For you

Taking Instrument Calibration, Loop Checks and Commissioning from the United States

The course project · about 10 hours

Calibrating five transmitters and loop-checking a level loop on a condensate stabiliser before start-up

Act as the instrument technician on a gas plant expansion: calibrate five transmitters (pressure, DP flow, DP level with a wet leg, RTD and thermocouple temperature) with as-found and as-left records, put them in a calibration register with intervals, run the cold and hot loop check on the level control loop, and raise the punch items you find. The sample pack shows each document for a unit near Sohar, Oman.

Sample document pack, 5 documents, filled in for the scenario

  • Calibration recordPT-2104 stabiliser pressure transmitter
  • Calibration recordTT-2110 bottoms temperature, Pt100 and transmitter
  • RegisterUnit 21 transmitters, calibration status and intervals
  • Loop checkLIC-2120 bottoms level control
  • Punch listUnit 21 instruments, open items before start-up

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

Course content

13 modules · 41 lessons · 7h 18m

In order, at whatever pace suits you. Each module ends with a practice task that builds on the last.

  1. 01Calibration vocabulary: range, span, accuracy, uncertainty and TUR20m
  2. 02The 5-point as-found and as-left calibration and the certificate25m
  3. 03Pressure and DP transmitters: hand pump, reference gauge and square-root flow32m
  4. 04Temperature: RTD and thermocouple checks, dry blocks and cold-junction compensation28m
  5. 05Level: DP level with wet and dry legs, suppression, elevation and guided-wave radar31m
  6. 064-20 mA loop maths, loop power, the 250 ohm resistor and loop calibrators1h 5m
  7. 07HART: what it carries, trim versus re-range, communicators and DD tools1h 25m
  8. 08Switches and trips: set point, deadband and alarm testing17m

Requirements

Who it is for
Beginner to intermediate. For instrument technicians, diploma and engineering graduates in instrumentation, electrical or electronics, and plant staff moving into commissioning. You should know what a transmitter is; arithmetic with a calculator is enough.
Software
A spreadsheet (Excel, Google Sheets or LibreOffice Calc) for the calibration sheets and register. No calibration software is needed. What to download, and how
Hardware
None required. A loop calibrator or process meter, a hand pump and a spare transmitter make the practice tasks real, but every task can be done on paper.

Software you need

What to download, where from, what it costs and how to install it. Every link goes to the maker's own site, never a mirror.

Nothing to install

A spreadsheet (Excel, Google Sheets or LibreOffice Calc) is enough for the calibration sheets, the register and the loop check.

Optional

Useful, not needed to finish the course.

  1. 01

    LibreOffice

    The Document Foundation

    Free
    Runs on
    Windows 10 or 11, macOS 11 or newer (Intel or Apple silicon), Linux
    Account
    None needed
    Size
    up to 1.5 GB of disk space on Windows

    LibreOffice is free, open-source software under the Mozilla Public License 2.0, for any use including business. Calc is its spreadsheet.

    Official download pagelibreoffice.org

Checked against each maker's own page on 27 September 2026. Trial lengths and editions change; the maker's page is the final word.

Instrument Calibration, Loop Checks and Commissioning at a glance

Instrument Calibration, Loop Checks and Commissioning is a free, self-paced online course from EDWartens for instrument technicians, diploma and engineering graduates, and E&I commissioning staff worldwide, including the Gulf. It has 13 modules and 7h 18m of video lessons by Beamex, Instrumentation & Control, RealPars and others, with written notes and worked problems, a practical project with a document pack and a 15-question final assessment (pass mark 60%). Learning is free with an account; an optional certificate with a public verification code is issued when you pass. Last updated 27 September 2026.

All course facts
Price
Free, for good. No trial, no card. The only paid item is the optional certificate, a small one-off fee.
Who it is for
Instrument technicians, diploma and engineering graduates, and E&I commissioning staff worldwide, including the Gulf
Format
13 self-paced modules, 7h 18m of video, written notes, a practice task per module and one final assessment.
Level
Beginner. Beginner to intermediate. For instrument technicians, diploma and engineering graduates in instrumentation, electrical or electronics, and plant staff moving into commissioning. You should know what a transmitter is; arithmetic with a calculator is enough.
Brand
Vendor-neutral
Software
A spreadsheet (Excel, Google Sheets or LibreOffice Calc) for the calibration sheets and register. No calibration software is needed.
Hardware
None required. A loop calibrator or process meter, a hand pump and a spare transmitter make the practice tasks real, but every task can be done on paper.
Certificate
Optional EDWartens Certificate of Completion, verifiable by code. Not a vendor credential.
Video lessons by
Beamex, Instrumentation & Control, RealPars, Calibration Academy, Precision Digital, Fisher (Emerson) (independent creators, credited below)
Language
English
Last updated
27 September 2026

A shareable EDWartens certificate

Finish every module and pass the final assessment, and the optional EDWartens certificate is yours. It carries a unique verification code on a public page anyone can check, so it stands up when a recruiter looks it up. See it below.

The course itself stays free whether or not you ever buy one.

Stuck? Ask a practising engineer

A free course usually means a comment section and hope. This one does not. Every module has an Ask-your-trainer panel that reaches the same engineers who teach our paid programme: people who commission panels for a living, not moderators.

Pairs well with

More free courses: Free instrumentation and process control courses

Learner reviews

No reviews yet

Reviews here are written only by learners who have finished every module of Instrument Calibration, Loop Checks and Commissioning, and they are published exactly as written. Finish the course and yours will be the first.

Common questions

Who is the Instrument Calibration, Loop Checks and Commissioning course for?

Instrument technicians, diploma and engineering graduates in instrumentation, electrical or electronics, and plant and E&I staff moving into commissioning, in the Gulf, Asia, Europe and elsewhere. You should know what a transmitter is; arithmetic with a calculator is enough.

Does this course prepare me for the ISA CCST?

It covers a good part of the ground the ISA Certified Control Systems Technician (CCST) Level I exam covers, such as calibration, loop checking and commissioning, but it is not ISA preparation material and it does not award the CCST. The EDWartens certificate is a certificate of completion.

Do I need calibration equipment or software?

No. Every practice task and the project can be done on paper or in a spreadsheet with the readings given. A loop calibrator, a hand pump and a spare transmitter make the tasks more real if you have them.

Which standards does it follow?

It works to common plant practice and names the standards where they apply: IEC 60751 for Pt100 sensors, NAMUR NE 43 for failure currents, ISO/IEC 17025 for calibration laboratories and traceability, and the HART protocol. It paraphrases them and does not reproduce their text.

How long does the Instrument Calibration, Loop Checks and Commissioning course take?

About 12.7 hours of video lessons, notes and practice, taken at your own pace; the videos alone are about 7.3 hours. The optional project, calibrating five transmitters and loop-checking a level loop on a gas plant unit, takes about 10 hours more.

Is the Instrument Calibration, Loop Checks and Commissioning course really free?

Yes. Every module, the notes, the project and the final assessment. The only paid item is the certificate, if you want it.

What certificate does the Instrument Calibration, Loop Checks and Commissioning course give?

An EDWartens Certificate of Completion, issued when you pass the final assessment, with a number anyone can verify on our site. It is not an ISA certificate or a calibration laboratory accreditation.

What jobs does it lead to?

Instrument technician, calibration technician and E&I commissioning technician roles in oil and gas, power, chemicals, pharmaceuticals and water, including the many commissioning and maintenance roles in the Gulf. Go on to Industrial Instrumentation and Process Control, or Safety Instrumented Systems and SIL to IEC 61511.

What you walk away with

Your certificate for Instrument Calibration, Loop Checks and Commissioning

Finish the course, pass the final, and this is the document with your name on it.

Sample EDWartens Certificate of Completion for Instrument Calibration, Loop Checks and Commissioning
Sample. The issued certificate carries your name, admission number, a unique certificate number and its own QR code.
  • Verifiable by anyone

  • Adds to LinkedIn in one click

  • QR code on the certificate

  • Names what you can do

  • A permanent link

  • Earned, not attended

Learning is free. The certificate is optional.

Add it now and pay only when you have finished the course, or come back for it later. One-off, US$23.99, with a receipt.

Issued by EDWartens, the training division of Wartens, as a Certificate of Completion for this self-paced course. Sold by Wartens Ltd (England and Wales). It is not a vendor certification, a university award or a CPD-accredited activity, and it does not certify competence on live equipment. Delivered electronically; see the refund policy.

Credits

Who made the video lessons

The video lessons in this course were created by the people below, not by EDWartens. Every lesson streams from its creator's own YouTube channel; EDWartens neither hosts nor sells that footage, and the creators are not affiliated with EDWartens and do not endorse this course. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

  • Beamexthe calibration lessons: pressure transmitters and a pressure loop, HART pressure transmitters, RTD temperature transmitters and Pt100 sensors, pressure and temperature switches, a HART valve linearity test, the long lesson on calibrating and trimming HART transmitters, and the webinar on how often instruments should be calibrated
  • Instrumentation & Controlthe introduction to instrumentation calibration, the guided-wave radar echo curve, sourcing and simulating 4-20 mA with a process meter, the pressure transmitter re-range workshop, reading a loop diagram and common 4-20 mA loop faults
  • RealParsthe lessons on what an instrument calibrator is and what the HART protocol is
  • Calibration AcademyDP flow transmitter zero and span, thermocouple cold-junction compensation and loop resistance, sensor trim against current trim, and an analog loop test on a Rosemount 3051
  • Precision Digitalthe full lesson on the fundamentals of 4-20 mA current loops
  • Fisher Valves & Instruments (Emerson)zero and span calibration of a Fisher 3582 positioner
  • Siemens Knowledge Hubconfiguring the SIPART PS2 valve positioner
  • Endress+Hausercommissioning Levelflex and Micropilot radar level instruments, and calibration interval optimisation
  • Spartan Controlsconfiguring a Rosemount 5300 guided-wave radar level transmitter
  • ECASthe wet-leg level transmitter's purpose and set-up, and how to read and navigate loop diagrams
  • Morehouse Instrument Companythe lessons on test uncertainty ratio and on accuracy against uncertainty
  • Mensorwhat k = 2 means on a calibration certificate
  • RJ Quality Consultingthe ISO/IEC 17025 calibration certificate requirements
  • Analog Devicesthe short lesson on thermocouple cold-junction compensation
  • Tim Wilbornehow to measure a 4-20 mA circuit without blowing the meter's fuse
  • Ashcroftthe calibration procedure for single set point pressure switches
  • ICxAthe difference between pre-commissioning and commissioning
  • IIQAinstrument commissioning questions from pre-commissioning to handover
  • Kistler Groupsetting the initial calibration interval and adjusting it

If you are one of these creators and would like a lesson removed or credited differently, write to info@wartens.com.