Instrumentation
Instrumentation for PLC Engineers
Follow one measurement from transmitter to PLC and back to the valve, and learn to scale analog signals in TIA Portal.
Instrumentation for PLC Engineers is a free, self-paced online course from EDWartens for engineering students, apprentices, technicians and working engineers in instrumentation and process plants. It has 12 modules and takes about 11.3 hours, with written notes, a practice task per module, a practical project and a final assessment of 15 questions (pass mark 60%). Learning costs nothing and needs only a free account. The optional EDWartens Certificate of Completion, verifiable by code, is a one-off US$28.99 for you; it is not a vendor credential. Updated 1 November 2026.
- Free
- Intermediate
- 11.3 hours
- Self-paced
- Certificate optional
- Lab practice in your browser
No card, no trial. The course is free for good. Certificate US$28.99, optional.
- Who it is for
- Engineering students, apprentices, technicians and working engineers in instrumentation and process plants
- Jobs
- Roles that use this skill: instrumentation technician, instrument engineer, calibration technician and process control engineer. No course guarantees a job.
- Tools
- The current TIA Portal trial (21 days) with S7-PLCSIM for the scaling, alarm and PID exercises. The instrumentation modules need nothing installed. Hardware: none. A multimeter and a loop calibrator are useful if you have them, and every exercise is written to work without them.
- Updated


After this course you can
By the end you will be able to:
- Trace a control loop end to end
- Wire two-, three- and four-wire transmitters and diagnose a loop from its current
- Scale an analog input with NORM_X and SCALE_X
- Build alarm levels with deadband
- Work back from a wrong HMI reading to the field fault
Who it is for, and what you need first
Who it is for
Engineering students, apprentices, technicians and working engineers in instrumentation and process plants.
Level: Intermediate. Intermediate. You can write ladder logic in TIA Portal and have met analog inputs. No instrumentation background assumed, and no maths beyond a straight line.
What you need
Software: The current TIA Portal trial (21 days) with S7-PLCSIM for the scaling, alarm and PID exercises. The instrumentation modules need nothing installed..
Hardware: None. A multimeter and a loop calibrator are useful if you have them, and every exercise is written to work without them.. What to download, and how.
How this course works
Watch the lessons
Short video lessons, one module at a time, at your own pace.
Read the notes
Open the Reading tab for the written notes and diagrams of the module.
Practise in the 3D labOptional
Try the module in the free 3D lab, in your browser.
Check yourself
Answer the questions to see what stuck before you move on.
Final assessment
Pass the final once you have been through the modules.
Certificate, if you want oneOptional
Optional, with a page anyone can use to verify it.
What you learn
12 modules in order, at your own pace. 11.3 hours of video lessons, with written notes and a practice task in each module.
- 1The Signal Path: Field Device to PLC to Valve25m
- 2Transmitters: What the Field Device Actually Sends23m
- 3The 4-20 mA Loop and How It Is Wired, with lab practice: 39m
- 4Percent, Milliamps and Process Variable12m
- 5Into the PLC: Analog Cards, Raw Counts, NORM_X and SCALE_X, with lab practice: 49m
- 6Out of the PLC: Unscaling, I/P Converters and Valves35m
- 7Alarms, Interlocks and a Signal You Cannot Trust, with lab practice: 39m
- 8Reading the Drawings: P&ID and the Loop Sheet, with lab practice: 46m
Show the other 4 modules
- 9The Other Half: Switches, Proximity Sensors and Encoders17m
- 10Closing the Loop: PID_Compact on a Real Measurement, with lab practice: 48m
- 11Calibration and Finding the Fault from the Control Room18m
- 12Final Assessment5m
Software you need
What to download, where from, what it costs and how to install it. Every link goes to the maker's own site, never a mirror.
The instrumentation modules need nothing installed. TIA Portal is for the scaling, alarm and PID exercises.
Show what to download (2 tools)
Required
- 01Free trial: 21 days
SIMATIC STEP 7 Professional and WinCC (TIA Portal) V21 Trial
Siemens
- Runs on
- Windows 11 Pro or Enterprise 64-bit (24H2), Windows 10 Enterprise 2021 LTSC, or Windows Server 2022/2025. Windows 11 Home is supported only for the Basic editions.
- Account
- A free Siemens account registered for Industry Online Support (SiePortal)
- Size
- about 8.1 GB for the main ISO, plus an optional 3.1 GB DVD 2 with hardware support packages
Siemens lets registered users download the V21 trial of STEP 7 (Basic and Professional), STEP 7 Safety and WinCC and test it for 21 days. The same package is used for the full product; after 21 days you need a purchased licence to keep working.
Steps
- 1.Open the Siemens trial page (entry 109989774) and sign in with your Siemens Industry Online Support account.
- 2.Download TIA_Portal_STEP7_Safety_WinCC_V21.iso (8.1 GB).
- 3.Download S7-PLCSIM_V21.iso (2.5 GB) from the same page: PLCSIM is a separate download.
- 4.Right-click each ISO, choose Mount, and run Start.exe as administrator. Install STEP 7 and WinCC first, then PLCSIM.
- 5.Follow the setup, accept the licence terms and restart the PC when asked.
- 6.Open TIA Portal V21 and create a new project to confirm it runs.
- Install from a local drive with plenty of free space; Siemens lists 20 GB free as the minimum and the ISOs alone are over 10 GB.
- You only need DVD 2 if you want extra hardware support packages.
- If you cannot install locally, Siemens also offers a 21-day TIA Portal Cloud trial in the browser (one-hour sessions, not in every country).
Official download pagesupport.industry.siemens.comAlternatives
- TIA Portal Cloud trial: 21 days free in a cloud virtual machine, no install. Sessions are limited to one hour and it is not available in every country.
- 02Free trial: 21 days
S7-PLCSIM V21 (TIA Portal) Trial
Siemens
- Runs on
- Windows 11 Pro or Enterprise 64-bit (24H2), Windows 10 Enterprise 2021 LTSC, or Windows Server 2022/2025. Windows 11 Home is supported only for the Basic editions.
- Account
- A free Siemens account registered for Industry Online Support (SiePortal)
- Size
- about 2.5 GB (ISO)
S7-PLCSIM V21 is offered as a 21-day trial on the same Siemens page as the STEP 7 and WinCC V21 trial. It needs STEP 7 V21 installed on the same PC.
Steps
- 1.Open the Siemens STEP 7 and WinCC V21 trial page (entry 109989774) and sign in.
- 2.Install STEP 7 V21 from the main TIA Portal ISO first.
- 3.Download S7-PLCSIM_V21.iso (2.5 GB) from the section Download S7-PLCSIM Standard V21.
- 4.Mount the ISO, run Start.exe as administrator and follow the setup.
- 5.In TIA Portal, select your CPU and click Start simulation to open PLCSIM.
- Siemens notes that the PLCSIM Standard V21 installation also includes S7-PLCSIM Advanced V8.0.
Official download pagesupport.industry.siemens.com
Checked against each maker's own page on 27 September 2026. Trial lengths and editions change; the maker's page is the final word.
Practise in the 3D lab
Check a 4 to 20 mA loop through to the PLC reading, build alarms and tune a level loop, the same jobs as the logic you write in TIA Portal.
- Read the P&IDProcess lab, about 20 minOpen in the lab (opens in a new tab): Read the P&ID
- Loop checkProcess lab, about 35 minOpen in the lab (opens in a new tab): Loop check
- Alarm rationalisationProcess lab, about 50 minOpen in the lab (opens in a new tab): Alarm rationalisation
- Tune the level loopProcess lab, about 45 minOpen in the lab (opens in a new tab): Tune the level loop
Optional. Skip it whenever you like: it never blocks your progress or your certificate.
Course project, about 10 hours
Eight instruments into an S7-1200: an RO plant loop by loop, from index to loop check
Wire, scale, alarm and test eight field instruments on a 20 m³/h reverse-osmosis water plant, then close one loop with PID_Compact. You deliver the TIA Portal project, your own instrument index, I/O list, loop check and FAT record. The integrator's sample pack for the whole plant is your model.
- 8documents in the pack
- 8steps to follow
- Laboptional: in the 3D lab
- 5things to hand in
- 10 hof work, at your pace
- Control narrativeControl Narrative: RO Plant RO-1
- Instrument indexInstrument Index: RO Plant RO-1
- I/O listI/O List: Panel CP-RO1
- Loop drawingInstrument Loop Diagrams: PT-102 (2-wire), FT-101 (4-wire), TT-101 (RTD)
- Cable scheduleInstrument and Control Cable Schedule: RO-1 Skid to Panel CP-RO1
- Calibration recordCalibration Record: PT-102 HP Pump Discharge Pressure Transmitter
Do it in the lab: 4 steps.
The project is optional practice. The certificate needs only the modules and the final assessment.
After the course, your next step
Show what you can do, then keep going in the same field.
A certificate you can verify
Finish the modules and pass the final assessment (15 questions, pass mark 60%) and you can add a certificate with a public verification page. One-off, US$28.99 for you. It is not a vendor credential.
Want a free certificate? Do the matching Free internship: 4 weeks, nothing to buy, with a free certificate of completion.

Instrumentation and Process Control
Eight short weeks of measurement, calibration and control loops: notes, diagrams, a few videos and practice in the Panel Lab and LADX Mini. Finish weeks 1 to 4 and the final, then claim a free Internship Completion Certificate with your real dates and study hours, and a QR code anyone can scan to verify it. Training, not employment.
See the internshipMore free courses
Roles that use this skill
- Instrumentation technician
- Instrument engineer
- Calibration technician
- Process control engineer
These are the kinds of roles where the skill is used. We make no promise of a job or an interview.
Plain notes
- Free: the whole course, the notes, the practice tasks, the final assessment and support from practising engineers.
- Paid, and optional: the course certificate, and the Engineer-verified internship (the Free internship costs nothing).
- No job promise: the course teaches a skill. It does not place you in a job.
- Lessons by: Instrumentation Tools, Instrumentation Academy, Hegamurl. Independent creators; the lessons stream from their own channels. EDWartens wrote the study plan, notes, practice tasks and assessments.
Instrumentation Tools · Instrumentation Academy · Hegamurl. If you are one of these creators and want a lesson removed or credited differently, write to info@edwartens.com.
Practise what you learn in the free 3D lab
Technical work is judged on what you can do: wiring, commissioning, finding a fault. Doing a task yourself teaches more than watching it a second time, and a lab lets you try it safely before you meet real equipment. It does not replace working on real hardware.
- Practise safely, so a mistake costs nothing.
- The lab checks your work like a site test, so you know when it is right.
- Free, in your browser, with nothing to install.
Why learn with EDWartens
What you get with this course, and what comes after it.
- Free from the first lesson to the final assessment.
- Practice in a free 3D lab in your browser, with nothing to install.
- Video lessons with written notes and a project.
- An optional certificate that anyone can verify online.
- Free internships to keep practising afterwards.
Common questions
Is this an instrumentation course or a PLC course?
It is the join between them, written for the PLC side. There is a full Industrial Instrumentation course in this catalogue that covers pressure, level, flow and temperature measurement in depth, and this course does not repeat it. What this one does is follow one signal all the way through: what the transmitter sends, how the loop carries it, what the analog card turns it into, how you scale it, how you alarm on it, how it gets back out to a valve, and how you find the fault when the number is wrong.
I have never touched an instrument. Can I follow it?
Yes. Nothing about instrumentation is assumed, and the arithmetic is done in full every time rather than left as a formula. What is assumed is the programming side: you can write ladder logic in TIA Portal and you have seen an analog input before. If you have not, do the Siemens TIA Portal course first.
Do I need a multimeter, a loop calibrator or a real transmitter?
No. They help if you have them and the course points out where, but every exercise is written to be done with S7-PLCSIM and forced values instead. The scaling, alarm and PID work is all provable in simulation.
Do I need to buy TIA Portal?
No. Siemens publishes a free 21-day trial with S7-PLCSIM included, and it needs only a free Siemens account. Modules 1 to 4 need no software at all, so install it when you reach module 5.
Does it cover HART and fieldbus?
It covers what a PLC engineer meets: that HART rides on the same two wires as the 4-20 mA signal, what it lets somebody change in the field without telling you, and why that matters to your scaling. Configuring HART devices and designing fieldbus segments is instrument engineering and is not in this course.
Is the Instrumentation for PLC Engineers course really free?
Yes. Every module, every practice task and the final assessment. You create an account so your progress is saved and the assessments can be marked. The only paid item is the certificate, and only if you decide you want it.
What certificate does the Instrumentation for PLC Engineers course give?
An EDWartens Certificate of Completion, issued when you have worked through every module and passed the final assessment, with a unique number anyone can verify on our site. It is not a vendor credential and we will never describe it as one.
Do I have to use the lab?
No. The lab is optional practice. You can skip it whenever you like, and it never blocks your progress, the final assessment or your certificate.
Is the lab free?
Yes. Every lab level for this course opens in your browser, free, with nothing to install.
What topics does the Instrumentation for PLC Engineers course cover, module by module?
The Instrumentation for PLC Engineers course has 12 modules. It opens with "The Signal Path: Field Device to PLC to Valve", goes through "Transmitters: What the Field Device Actually Sends", "Into the PLC: Analog Cards, Raw Counts, NORM_X and SCALE_X", "Reading the Drawings: P&ID and the Loop Sheet" and "Calibration and Finding the Fault from the Control Room" and ends with "Final Assessment". The full list with minutes is under "What you learn" on this page.
What can I do after the Instrumentation for PLC Engineers course?
After the Instrumentation for PLC Engineers course: Trace one loop from sensing element to final element and say which half a wrong reading is in; Read a transmitter's range and span, and work out the process variable at any current; Wire two-, three- and four-wire transmitters, and tell a fault current from a measurement. These are the practical outcomes the course is written around, and the final assessment of 15 questions checks them.
What software and hardware do I need for the Instrumentation for PLC Engineers course, and does it cost anything?
For the Instrumentation for PLC Engineers course, software: The current TIA Portal trial (21 days) with S7-PLCSIM for the scaling, alarm and PID exercises. The instrumentation modules need nothing installed. Hardware: none. A multimeter and a loop calibrator are useful if you have them, and every exercise is written to work without them. The course itself is free.
Is the Instrumentation for PLC Engineers course suitable for me, and what level is it?
Instrumentation for PLC Engineers is rated intermediate. Intermediate. You can write ladder logic in TIA Portal and have met analog inputs. No instrumentation background assumed, and no maths beyond a straight line. It is written for engineering students, apprentices, technicians and working engineers in instrumentation and process plants, and takes about 11.3 hours at your own pace.
Which jobs use the skills from the Instrumentation for PLC Engineers course?
Skills from the Instrumentation for PLC Engineers course (for example: trace one loop from sensing element to final element and say which half a wrong reading is in) are used in roles such as instrumentation technician, instrument engineer, calibration technician and process control engineer, and in instrumentation engineer work. The course gives you practical evidence of the skill; it does not promise a job, and employers decide on experience and interview.
Start free today
Instrumentation for PLC Engineers, at your own pace. Add the certificate only if you want one.